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Mixing different types of greases

When you start to use a new grease in an application, it is important to know whether the new and the old grease are compatible. This depends on whether the thickener and/or the base oil can mix with each other. A number of things can happen when two different greases are mixed:

  • Nothing, i.e. the two greases are miscible
  • The grease mix hardens, which can be devastating in, say, a central lubrication system
  • The grease mix softens. The soap structure is broken down and the greases are not miscible. This can cause leakage and bearing failure
  • We can help with miscibility tests ahead of product changes to avoid problems in advance. Feel free to contact us if you need help.

Thickeners - miscibility

ThickenerLiLiXCaCaHCaXCaSXClayALXBaXPUNaNW
Lithium (Li) +o+-+o-oo-+
Lithium complex (LiX)+ ++++-+o-o+
Water-stabilised calcium (Ca)o+ +-+o-ooo+
Water-free calcium (CaH)+++ oo++o--+
Calcium complex (CaX)-+-o +oo-+o+
Calcium sulfonate complex (CaSX)+++o+ --o+-+
Clayo-o+o- -ooo+
Aluminium complex (ALX)-+-+o-- +o-+
Barium complex (BaX)oooo-oo+ o++
Polyurea (PU)o-o-o+ooo o+
Sodium (Na)-oo-o-o-+o +
NOVA Technology (NW)+++++++++++ 

+ = Compatible | o = Miscibility test required | - = Not compatible

The above table is based on the type of thickeners only. Please note that different types of additive may affect miscibility.

Max execution time: 240

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