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Different gas types require specialized oils

 

The right engine oil and professional support are critical to the continuous operation, reliability and efficiency of stationary gas engines.
Fuel gases are divided into natural and special gases, and their composition and impurities affect the combustion process, performance and durability of the engine.
The varying composition and quality of fuel gases during engine operation create challenges that can be compensated for with the right equipment and the right engine oil.

 

Overview of fuel gas types

Fuel gas

Methane number (MN)*

Impurities / pollutants

Effects on engine operating/ lubricating oil

Natural gas

MN: 60 – 99

Non-existent Very clean

Danger of knocking with MN <75.; It leads to damages of engine components and reduces the oil service life

Biogas

MN: ≥ 100

Sulfur and silicone compounds

Reduction of the alkaline oil reserve (abrasive wear)

Landfill gas

MN: 100 – 160

Chlorine, fluorine, sulfur and silicon compounds

Corrosive wear; Reduction of the alkaline oil reserve; Silicon in the combustion chamber and deposits on the exhaust valve; Abrasive wear

Sewer gas

MN: 120 – 140

Sulfur and silicon compounds

Corrosive wear; Reduction of the alkaline oil reserve; Silicon in the combustion chamber and deposits on the exhaust valve; Abrasive wear

Mine gas

MN: 95 – 100

Sulfur and silicon compounds

Corrosive wear; Silicon in the combustion chamber; Abrasive wear

Wood gas

MN: 40 – 90

Tar, pyroligneous acid

Gas is cleaned before entering the combustion chamber, thereby preventing any impurities from coming into contact with the lubricant

Briefly about the benefits of FUCHS Ganymet oils

  • Significantly longer oil drain intervals due to higher neutralization capacity (approx. 25% higher TBN total alkaline number) with the same sulfate ash content.
  • Improved wear protection and higher oxidation resistance thanks to new ashless additives.
  • Less abrasive wear due to zinc-free sulfate ash deposits.
  • Increased engine cleanliness.
  • Minimization of phosphorus content and, as a result, increased wear protection, improved performance, and extended catalyst life

Monitoring and laboratory analysis

When a gas engine is commissioned, the oil change intervals are initially determined in accordance with the engine manufacturer‘s operating fluid specifications. Constant oil analyses are very important in this regard, as they give an indicication on how quickly and in what way the oil quality changes. This enables a quick reaction to deviations in the gas quality or the operating mode of the engine and protects the engine from possible damage. 

In general, the oil service life and thus the necessary oil change intervals are influenced by the following parameters: 

  •  Gas quality
  • Lubricating oil quality
  • Engine type
  • Oil volume
  • Environmental conditions
  • Modes of engine operation 

It is therefore necessary to monitor the condition of the engine oil with routine oil analyses and then to set individual oil change intervals for every engine. Make use of our fast, professional and complete service for oil analysis. Your engine will benefit.

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