Keep your equipment and plant super cool this winter
With winter on the horizon, it’s crucial for industries to plan for the colder months. Implementing effective maintenance programs can be the key to ensuring seamless operations and extending equipment lifespan.
A major concern for many industries during winter is preventing machinery and equipment from freezing. FUCHS offers a range of antifreeze products designed for various applications, providing both freeze protection and corrosion resistance meaning our high-performance antifreezes keep your machinery running smoothly, even in extreme conditions. By incorporating FUCHS antifreezes into your maintenance plan, you can protect your equipment and minimize the risk of costly downtimes.
Why are Industrial antifreezes and coolants essential for manufacturing plants and machine shops?
Industrial antifreezes and coolants play a critical role in manufacturing plants and machine shops, offering a range of benefits that protect equipment, enhance performance, and promote operational reliability including:
Temperature control and freeze protection - Antifreezes and coolants help maintain ideal operating temperatures, preventing machinery from overheating by assistitng in dispersing heat generated during machining. In colder environments, antifreeze safeguards equipment from freezing, avoiding potential damage and costly repairs.
Lubrication support and corrosion resistance - Certain coolants provide lubrication to reduce friction between moving parts, minimizing wear and extending component life. Many antifreezes and coolants also include additives that shield metal components from corrosion, helping extend machinery lifespan.
Improved efficiency and consistency - Proper cooling enhances machining efficiency, leading to higher product quality and shorter cycle times. Regular use of quality antifreezes and coolants promotes reliable machine operation, reducing unexpected downtime.
Enhanced Safety - Antifreezes and coolants contribute to a safer work environment by preventing overheating and reducing the risk of equipment failures, malfunctions, and potential hazards like fires or burns. This temperature control protects both machinery and personnel, promoting a safer, more reliable, and compliant industrial workspace.
How can FUCHS help you to keep your plant running smoothly this winter?
FUCHS offers a comprehensive selection of high-performance products tailored to maintain your equipment's efficiency, reliability, and durability, even through the toughest winter conditions. Whether you’re dealing with extreme cold, seeking corrosion protection, or needing specialized cooling solutions, our products are designed to meet the unique demands of your machinery.
Consider these high-performance options to keep your equipment running smoothly this winter:
For machine tool spindle coolers, choose our > DMG MORI approved > RENOLIN MPG 5 MIX 30 IDM or > FRICOFIN ESK for reliable cooling and optimal performance.
For industrial power generators and compressor cooling systems, opt for > FRICOFIN ESK or > CASSIDA COOLANT, which is NSF H1 certified for applications where food safety is a priority.
For pneumatic air supplies to plant and equipment, use > SILKAIR VG 22 AIRLINE OIL or > SILKAIR ICE FREE to prevent freezing and effectively separate condensate.
RENOLIN MPG 5 MIX 30 IDM is a ready-to-use industrial water-glycol coolant based on mono propylene glycol. This blue-dyed, premixed fluid offers excellent long-term corrosion protection, thanks to the use of de-ionized water for dilution. Its fluorescent properties allow for easy identification with a UV lamp (366 nm), though workspace darkening may be required.
Designed specifically for spindle cooling in CNC machinery, RENOLIN MPG 5 MIX 30 IDM is ideal for all circulating systems that manage heat, whether for heating or cooling. It also provides effective frost protection.
Key Benefits:
- Ready to Use - pre-mixed, ready-to-use industrial water-glycol coolant fluid.
- Excellent Corrosion Protection - The product offers extremely good corrosion protection, ensuring long-term use.
- Good Cooling Capacity - It is optimized for very good cooling capacity, making it suitable for CNC machinery and other heat transport systems.
- Frost Protection - The coolant provides good frost protection, enhancing its usability in various temperature conditions.
- Fluorescing Properties - The blue-dyed fluid has fluorescing properties, allowing it to be identified using a UV lamp (366 nm).
FRICOFIN ESK is a high-performance concentrated coolant formulated for all-season use in internal combustion engines as well as industrial cooling systems, offering robust protection and enhanced efficiency in a wide range of applications.
FRICOFIN ESK should be diluted with deionized water based on the recommended mixing ratios to achieve desired levels of frost protection and optimal system performance.
Key Features and Benefits:
- Comprehensive Protection - Provides reliable defense against freezing, corrosion, foaming, and scale buildup, ensuring the longevity and efficiency of your cooling systems.
- Safety and Compliance - The formula is free of nitrites, amines, and phosphates, reducing environmental impact and potential harm. It also includes a bittering agent to prevent accidental ingestion.
- Exceptional Frost Protection - Offers robust frost protection down to -34°C when properly diluted, making it suitable for extreme winter conditions.
- Industry Standards Compliance - Certified to meet ASTM D 4985 and BS 6580:2010 specifications, ensuring high-quality performance and compatibility across a wide range of applications.
- Easy Identification - The coolant is dyed blue for quick and easy identification during maintenance checks.
CASSIDA COOLANT is a synthetic, propylene glycol-based fluid designed for food and beverage processing equipment. It depresses the freezing point, improves the boiling point of water solutions, and prevents corrosion.
It is compatible with commonly used materials for food manufacturing equipment and has a long fluid life, requiring low maintenance.
A minimum concentration of 30% is recommended for effective corrosion protection.
Applications include secondary cooling or heating in closed systems, de-icing, defrosting, and pipeline protection. It is not suitable for direct contact with food. Regular checks are recommended to prevent bacterial or fungal growth.
It is suitable for operating temperatures from -45°C to +120°C.
Certifications:
- NSF H1, HT1
- Kosher
- Halal
Find out more about our CASSIDA range > here.
SILKAIR VG 22 AIRLINE OIL is a high-quality airline oil with a naturally high viscosity index, designed for lubricating pneumatic tools, valves, and related equipment. It is suitable for systems where water separation may occur.
Specifically designed as an airline lubricant for pneumatic tools, it can also be used as a hydraulic fluid where appropriate.
Key Benefits:
- High Viscosity Index - Ensures consistent performance across a wide range of temperatures.
- Corrosion Protection - Inhibits corrosion, extending the life of pneumatic tools and equipment.
- Thermal Stability - Minimizes thermal degradation, maintaining oil integrity under high temperatures.
- Anti-Foaming - Reduces foaming, ensuring efficient operation of pneumatic systems.
- Deposit Control - Prevents deposit formation, keeping systems clean and operational.
- Rapid Mist Formation - Provides quick and effective lubrication for downstream pneumatic equipment.
- Water Separation - Suitable for systems where water separation is necessary, maintaining system efficiency.
SILKAIR ICE FREE is a pneumatic tool lubricant with a very low pour point, designed for compressed air-operated tools. It prevents icing in exhaust outlets during low temperature or high humidity conditions by providing lubrication and absorbing moisture.
The fluid contains special additives that offer high levels of anti-corrosion and anti-wear properties. It has been tested successfully in Scandinavian winter conditions, particularly in impact and turbo drills.
The product is formulated with mono propylene glycol, which has a very low toxicity rating, making it safe for use in confined spaces, unlike many competitors that use more toxic mono ethylene glycol.
Primarily intended as a pneumatic tool lubricant, SILKAIR ICE FREE is also suitable for other applications requiring de-icing and moisture absorption to prevent re-freezing. It can be used in outdoor equipment, especially in conditions where low temperatures or high humidity might cause icing issues. Its ability to absorb moisture and prevent re-freezing makes it suitable for various outdoor pneumatic tools and equipment.
Winter maintenance made easy
For optimal year-round performance, choose FUCHS products to provide robust protection against freezing, corrosion and wear.
For more details or product guidance, contact our team of experts using the form below.
ANY QUESTIONS?
Here at FUCHS UK, our teams of experts are always on-hand to answer any of your questions. With years of experience in industrial lubrication you can trust that you’re in safe and knowledgeable hands.
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